Neocarton-Your Reliable Blister Cartoning Machine Manufacturer in China
The blister cartoning machine automatically feeds blisters, stacks, and pushes sheets and the instructions into the carton. Compared to traditional equipment, it uses servo-controlled grasp, reducing surface scratches and machine jams. The quick changeover saves you expensive manual cartoning costs. The visual inspection system promptly rejects non-conforming products, reducing the risk of defective packaging reaching the market.Â
All machines are CE certified, with quality inspection reports. It is used in the pharmaceutical, beauty, and food industries. We are committed to providing customized blister cartoning machines, helping your enterprise reduce operational energy consumption and improve production efficiency.
Our Products
It is used for high-speed independent packaging for individual blisters, with less manual intervention, suitable for large-scale continuous production of standardized blister plates.
It supports inserting multiple blister sheets into the same carton, which reduces packaging materials and cartoning numbers, suitable for multi-dose pharmaceutical packaging.
It automatically inserts blisters and instruction manuals into the carton, reducing manual placement errors, supporting GMP-compliant pharmaceutical packaging processes.
It offers a better display and is convenient for retail display and brand marketing, used for card-style or folding blisters.
Features of Blister Cartoning Machine
The servo-controlled counting system automatically counts blister numbers, preventing omission and jams caused by inconsistent blister numbers, maintaining production efficiency.
To prevent hard blisters from scratching edges of high-end boxes, the flexible suction device controls transfer force and suction timing to maintain carton appearance during loading.
It is easy to be uneven when stacking multiple blisters, causing jamming and downtime. This function enables synchronous insertion of multiple blisters without jams, reducing production interruptions.
Intelligent detection and automatic rejection systems will automatically reject defective products, avoiding client complaints caused by missing blister packs.
Flexible Compatibility
Blister products in various industries are frequently SKU and packaging format changes, and your production line needs to frequently stop to switch product specifications. The modular structure developed by our China blister cartoning machine factory supports 15-minute format part replacement for different blister and carton specifications, efficiently handling small-batch and multi-variety orders.Â
To meet the different packaging requirements of blister products, we offer customization for leaflet insertion and coding function. You don’t need to purchase extra equipment.
Convenient Maintenance
The traditional closed structure is inconvenient for diagnosing faults. The open framework used by China blister cartoning machine manufacturers simplifies maintenance and troubleshooting. Through the open-access machine frame, operators quickly repair the feeding system and reduce downtime for maintenance by over 70%. This improves the utilization rate of equipment and ensures your machine operates smoothly.
Applications of Blister Cartoning Machine
The traceability and anti-forgery capability is important for medicine packaging. Blister cartoning machines supplied to global medicine manufacturers equip quality control systems to inspect packaging defects, used in GMP pharmaceutical packaging requiring packaging consistency.Â
liquid-filled cosmetic blisters are sensitive to compression during transfer, like essence liquid and capsule essential oil. Blister cartoning machines precisely grasp liquid or semi-solid blisters without squeezing or deforming. The flexible suction avoids scratches during packing and protects exquisite packaging of cosmetics brands. Â
Food and beverages have high requirements for moisture-proof and oxidation-proof. The low-impact blister transfer ensures high sealing of blisters, extending food shelf life and avoiding breakage of brittle food. It is used for high-priced functional foods such as nuts and probiotics.
Modern consumer goods require stable packaging protection during transportation, including small electronic devices, hardware accessories. Through high-precision servo feeding, the machine safely inserts blisters into boxes, avoiding damage caused by transportation vibrations and reducing freight costs for long-distance logistics.
- Specifications
| Packing Speed | 50 – 180 Cartons/min |
| Carton Size Range | L: 50-200mm
W: 20-90mm H: 15-70mm |
| Carton Quality | 250 – 350 g/m² (Grey background white card / White card paper) |
| Max Blister Layers | 1 – 5 Layers/carton |
| Blister Material | Alu-PVC, Alu-Alu, PET, Environmentally friendly paper and plastic |
| Unfolded Leaflet | (100-250)mm × (100-170)mm |
| Fold Range | 1-4 Folds |
| Power Supply | 380V 50Hz / 5.5 kW |
| Air Consumption | 0.6 – 0.8 MPa / ≥ 160 L/min |
| Control System | PLC + HMI |
| Sealing Method | Mechanical tongue-sealing or hot melt glue machine glue sealing |
Not complicated. We provide complete machine installation and videos for your machines, operators can quickly learn routine machine operation through standard training. Remote commissioning, operation training, and spare parts support are available for overseas pharmaceutical packaging factories to ensure the machine can be put into use immediately after receiving it.
The blister cartoning machine uses a continuous automatic cartoning line and supports continuous production to increase production speed. The automatic method avoids errors caused by human operation, like creases, misalignment or omission. With an online detection system, it reduces maintenance costs while improving the overall packaging efficiency of the entire production line.Â
Yes. The machine complies with various blister packaging such as Alu-Alu, Alu-PVC, and paper-plastic eco-friendly materials. For blisters with different materials, we optimize suction cups and tracks to adjust vacuum suction force and transmission tension to stabilize the suction and transmission.
For example, Alu-Alu blisters are heavy and easy to fall off during high-speed operation. We use silicone composite suction cups with a large surface friction, which can securely grasp and prevent falling off at a high speed of 150 cartons per minute.
Their floor area is not large. We fully consider space utilization of the factory and use a compact structure, with stack plates, opening boxes, inserting boxes, and sealing boxes integrated into the machine body. It occupies less floor space than the split-type machines.Â
According to your workshop layouts, we customize L-shaped, U-shaped or straight-line types, helping you maximize production capacity within a limited workshop.
No. For the warping problem, we design an anti-warping correction guide rail and a downward-pressing device to align blister plates. This effectively prevents machine jams and downtime caused by the unevenness of the blister plates, ensuring the continuity and efficiency of the entire packaging line.
Thin or improperly folded leaflets easily cause blister products to get stuck in the box. We use a leaflet folding machine to directly fold and simultaneously transport it to the loading position. During feeding, the machine uses grooved push rods to wrap the folded leaflets outside the blister plate, preventing leaflets from curling or getting stuck, ensuring 100% smooth loading into the box.Â
We add tight packaging control at the front end of the machine. During unpacking and packaging, it tightly presses the carton according to blister thickness, ensuring the blister, the leaflet and the inner wall of the carton fit perfectly. This prevents products from shaking during long-distance transportation, avoiding the carton from being pushed open or deformed and products remain as good as new.Â
Different Blister Products and Their CharacteristicsÂ
Fragile Blister ProductsÂ
Fragile blister products, like submicron essential oils and capsule extracts have fluid inside and are sensitive to sharp impacts or localized pressure, which causes leakage. Blister cartoning machine uses an inwardly recessed pusher to distribute the force, ensuring zero damage during insertion and preventing fluid leakage and material waste.
Rigid Blister Plates That Are Easy to Wrap Â
Alu-Alu blister plates, pure aluminum foil chocolate trays, etc. have high hardness and are easy to wrap after being heat-sealed and cooled, causing misalignment and sticking.Â
The correction track and the servo-driven downward pressure material handling mechanism force the warps to be flattened and pushed forward, reducing the downtime by over 35% and shortening your delivery cycle.
Lightweight Plastic and Environmentally Friendly Blister Sheets
The aluminum-plastic and paper-plastic blister plates are easy to generate static electricity, causing the blister to stick to the suction cup and not be able to be removed. We use ESD suction cups to avoid the blister from sticking to the suction cup, and can seamlessly switch between aluminum-plastic and environmentally friendly paper-plastic.
Irregular-shaped Blister PlateÂ
Medical device combination blister trays, test kit diagnostic kits, etc. have irregular shapes and off-center centers of gravity, which are easy to tip over or get stuck during transportation.Â
We offer non-standard guiding grooves and irregular carton opening devices to ensure stable material transportation and pushing, helping you pass the medical GMP audits through highly standardized finished products.
How to Choose A Blister Cartoning Machine?Â
Manufacture RequirementÂ
According to your product types, carton types and required production capacity, the machine you choose should be able to fully cover your business, avoiding blindly pursuing overly complex equipment that leads to idle equipment.Â
If you need to expand your production line in the future, we recommend choosing machines with a capacity slightly higher than your current production demand, or supporting modular upgrades. When you undertake popular e-commerce products or large-volume orders, you don’t need to purchase a new machine.
Machine CharacteristicÂ
Different blister cartoning machines have different functions and appropriate blister cartoning machines maximize efficiency for corresponding orders.Â
- The intermittent blister cartoning machine has a flexible mechanical structure, suitable for medium production speed, and can quickly switch carton sizes, helping you handle orders of multiple varieties.
- The continuous blister cartoning machine has higher speed and efficiency, and is most suitable for pharmaceutical production with large scale and single variety.
- The automatic blister cartoning machine provides higher production efficiency and reduces human intervention, suitable for large and medium enterprises pursuing standardized production and high output.
- The semi-automatic blister cartoning machine is suitable for smaller enterprises or those with multiple product lines and frequent changeover for orders.
Long-term SupportÂ
When choosing a machine, the after-sales support and spare parts supply of the manufacturer are also important. Some manufacturers offer remote diagnosis and support services, which minimize downtime and unexpected downtime losses.
