Neocarton-Your Reliable Robotic Case Packer Supplier In China
Robotic case packers are a more advanced type of case packing equipment. Compared to traditional packing methods, they require less manual intervention. At the same time, they deliver higher packing accuracy.
In applications involving multiple SKUs, neocarton’s robotic case packers do not require adjusting parameter settings repeatedly and waste a significant amount of time, as this process may be necessary for mechanical case packers. This effectively reduces downtime on your production line and increases output. Nowadays, due to their intelligence and efficiency, they are widely used in various industries, including food, beverages, and chemicals.
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It is capable of performing simple rotations, making it suitable for high-speed case packing of regular-shaped products.
It moves more flexibly and can perform complex movements almost as well as a human hand.
Features of Neocarton’s Robotic Case Packer
Robotic case packer enables flexible movement and operation from multiple angles.
In terms of production speed, the robotic case packer can pack 10–40 cases per minute.
The robotic case packer almost requires no manual intervention during operation, helping you save more on the labor costs.
Operating a robotic case packer is straightforward; your operators simply need to adjust the necessary parameters to ensure it completes tasks automatically and efficiently.
Greater Operational Precision
Compared to traditional mechanical case packers, robotic case packers offer greater control over both packing speed and force. Thanks to the precise control provided by servo systems, they can handle your products more smoothly and gently.
This property effectively prevents damage to your products caused by shaking during the packing process. For fragile items such as glassware, this process is safer and more reliable, effectively minimizing losses.
Better Packing Effect
The automated operation of robotic case packers ensures that your products are placed in the exact same position every time. This level of consistency may be difficult for manual or mechanical packing to achieve.
This advantage supports a more compact arrangement within the box, enhancing reliability during transportation. It also maintains consistency across multiple batches, helping to establish a meticulous and professional brand image.
Compatible With Your Production Line Easily
You can rest assured that the robotic case packer has excellent compatibility. With standardized interfaces and precise PLC control, it can be seamlessly integrated with various equipment on your existing production line, including case openers, palletizers, and more. This will help you enhance the level of automation in your factory.
Applications of Neocarton’s Robotic Case Packer
In the food industry, robotic case packers can handle a wide variety of products, including bagged and boxed items. They guarantee a flexible packing process while ensuring automation, effectively protecting your goods during packing and preventing packaging damage or contamination caused by rough handling, which could result in financial losses.
Robotic case packers can also handle the packaging of bottled and tube packed cosmetics. For soft packaged pastes and creams, it is crucial to prevent squeezing and damage during the packing process. Moreover, they can meet the various packaging needs of various product categories in this sector.
Packaging household chemicals such as detergents and industrial chemicals also can use robotic case packers. They ensure greater safety for the packing process. By reducing manual involvement in the packing process, operational risks are minimized, preventing injuries caused by packaging damage or product leaks. Additionally, explosion-proof designs can be added to accommodate more complex factory environments.
In the medical field, Neocarton’s robotic case packers can be equipped with sterilization functions to meet GMP standards. The reduced manual intervention reduces the risk of contamination. When paired with high precision servo and vision systems, the machines can accurately place your pharmaceuticals and medical supplies into boxes, ensuring both efficiency and safety.
There are situations that you are better to use robotic case packer:
- On production lines with insufficient automation, a robotic case packer can directly replace manual labor.
- When products have irregular shapes that cannot be neatly arranged.
- When there is a wide variety of products.
Of course, if your budget is limited, or if your production line only involves packaging a single product type, a robotic case packer may not be necessary.
Moreover, it is also not required for situations with higher speed production. If your production line runs too fast, a robotic case packer may not be able to keep up with that pace; in such cases, a traditional mechanical case packer is the better choice.
In fact, robotic case packers are easy to maintain and do not require frequent inspections or cleaning. Routine maintenance mainly involves checking the tightness of suction cups or grippers, lubricating the conveyor system, and cleaning the sensors. Compared to traditional case packers, their maintenance intervals can be somehow extended.
Generally speaking, a robotic case packer is designed specifically for picking up and packing products. In the actual production line, it must be integrated with machines such as box openers and case sealers to perform a complete packaging operation.
Yes, Neocarton has a dedicated R&D team to support your customization needs. We will design suitable grippers or suction cups based on your specific product dimensions and packaging requirements. Then, we will design the equipment structure and vision system to ensure precise positioning according to the conditions of your production line.
What is a Robotic Case Packer?
In terms of its composition and operation, a robotic case packing machine can’t be simply described as a single robot performing the whole task of packing cases. In fact, it is a complete intelligent automated system, which consists of various components, including a robotic arm, a control unit, and a vision system.
During actual work, all of its components will move in coordination to complete the whole case packing process. The digital drive system enables more precise packing and packaging, greatly enhancing your factory’s automation level and production efficiency, thereby supporting your projects.
How Does a Robotic Case Packer Work?
First, your previously packaged bagged or bottled products are transported via a conveyor system to the area where they will be placed into cartons.
Next, the robot’s vision inspection system will identify the product layout and arrange the products before picking them up, in order to make the placement more smoother.
Then, your robotic case packer will pick up the products by suction cups or grippers. The motion will be completed at a specific angle and appropriate force. So the products can be specifically placed inside the boxes.
Once the packing is complete, the filled boxes are automatically conveyed to the next station, where a case sealer and palletizer perform the final sealing and prepare the boxes for shipment.
Components Of a Robotic Case Packer
Robot Body
The robot body mainly relies on servo motors to perform actions such as gripping and handling. Once powered, the robot body conducts the movement in specific directions and at specific angles through various axes that are distributed across its joints.
These axes are responsible for movements such as rotation of the robot’s base, extension and retraction of the arm, and wrist rotation. According to the number of these axes, we divide the robotic case packers into three-axis, four-axis, and six-axis models.
Vision System
The primary function of a robotic case packer’s vision system is to identify and locate products. This allows the machine to pick them up and place them in the designated positions within the box.
These vision systems are typically equipped with high precision cameras and essential image processing algorithms, enabling more accurate object localization.
Conveyor System
The conveying system is the component of the robotic case packer responsible for transporting work pieces and products. Its operations are typically performed using suction cups or grippers, and can be customized to meet your specific needs.
4 Axis Robotic Case Packer vs 6 Axis Robotic Case Packer
| Properties | 4 Axis Robotic Case Packer | 6 Axis Robotic Case Packer |
| Flexibility | Moderate, it is suitable for packing standard shaped products | Better, it can handle complex and irregular shaped products. |
| Movement directions | X,Y,Z linear movement and simple rotation(up and down, left and right, back and forth) | X,Y,Z and more movement angles, as well as the rotation of its wrist |
| Speed | Faster | Slower |
| Cost | Lower | Higher |
| Applications | Regular shaped products in food, beverage and so on. | Complex shaped products in electrical, medical and personnel care areas. |
When choosing between these two types of robotic case packers, you should also consider the specific conditions of your factory.
If your factory needs to handle high speed case packing of a single product in large batches, a 4-axis robotic case packer will be enough to ensure the efficiency and accuracy. On the other hand, If your factory handles multiple SKUs, a 6-axis robotic case packer will offer greater flexibility in product changeovers and packing operations.
Robotic Case Packer Vs Traditional Case Packers
What are the Different Types Of Traditional Case Packers?
Unlike robotic case packers, common traditional case packers generally include wrap around, top loading, and side loading models. Compared to robotic case packers, their packaging process also involves opening the cartons, loading and unloading the goods, and transporting them. While the robotic packaging equipment are more focused on the gripping and packing operations.
Comparison Between Robotic Case Packer And Traditional Case Packers
| Comparison factors | Robotic case packer | Traditional case packer |
| Automation level | Higher | Lower, it may need manual assistance |
| Flexibility | Higher | Lower |
| Speed | 10-40 cases/ minute | Faster |
| Cost | Higher | Lower |
| Applications | Multi SKUs situations | Stable production line with single type of products |
How To Choose a Proper Robotic Case Packer?
Pay Attention to the Control System Configuration
When selecting a robotic case packing system, you should focus on the performance of its control system. We recommend verifying whether its PLC system is from an internationally renowned brand before making a purchase. Actually, this is the quickest way to ensure its performance stability.
Pay Attention to the Equipment Payload
The payload and reach of the robotic case packing equipment are essential parameters you need to consider, too. Reach refers to the range of motion of the robotic arm, which determines whether it can place products into your cartons.
Payload refers to the maximum weight of products the robot can handle in a single operation. payload determines whether it can meet your packing needs. However, it is important to note that a higher payload is not necessarily better. If your products are not heavy, purchasing a high payload robotic case packer will be a waste of money.
