Neocarton-Your Reliable Semi Automatic Case Packer Manufacturer in China
Semi automatic case packers complete form and seal by machine, and pack by hand. Compared to automatic case packers, human operation can handle products of different batches and types. Their small floor area allows them to adjust structure according to your workshop layout. Their ergonomic design optimizes the operation path and enhances the operator’s efficiency. Â
Our semi automatic case packers handle a wide range of product specifications and properties, widely used in food, pharmaceutical, daily chemical, and other industries. We can customize semi automatic case packers with different functions according to your production situation and product characteristics. We ensure their design, manufacturing, and ergonomics all comply with GMP standards.
Our Products
It deals with widely-used common slotted cartons and achieves standardized packaging at a low procurement cost, used for large-scale general packaging.
It fills in the bottom pallet and displays goods directly, which enhances brand exposure in the FMCG industry and reduces labor cost of unpacking.
The product is pushed horizontally into the box, effectively preventing drops and impacts. It is suitable for products that are easy to deform and have high requirements for stability. Â
The product enters the box from above. It can easily handle packaging with partitions and packaging with complex arrangements, suitable for bottle and canning products.
Features of Semi Automatic Case Packer
Switch box sizes and product arrangement within 5-10 minutes, flexibly adapting to your products with different varieties and batches.
For packaging with materials and shapes that are hard to grasp, human operation helps grasp and position, which increases the success rate of box packing.
Semi automatic case packers have a small floor area, usually only 2-4 square meters, which is much smaller than fully automatic case packers, suitable for workshops with limited space.
Its purchase price is only one third to one half of that of fully automatic machines. It has a simple structure, causing a low maintenance cost.
Ultimate Space Utilization
Your production workshop has a fixed layout and does not have extra space for fully automatic case packers. Semi automatic case packers have a small floor space and can be installed in a corner of a few square meters. As a manufacturer pays attention to space utilization rate, the modular design of machines enables it to adjust structures to adapt to space, saving you costs for renovating the workshop.
Low Failure Rate
It has a simple structure, with only a few components that are easy to damage, such as suction cups, belts, or pneumatic components. As your long-term supplier, we stock these consumables for immediate shipment. They are easy to replace, and standard maintenance personnel can achieve replacement within a few minutes. Its low failure rate and easy maintenance avoid the machine from being idle for too long and improve production efficiency.
Applications of the Semi Automatic Case Packer
Stainless steel semi automatic case packers for food are equipped with an enclosed flushing system, ensuring no bacteria during packaging and protecting brand reputation. As a GMP-compliant manufacturer, we customize functions according to food properties for you.
The semi-automatic case packer shuts off generators within 5-10 minutes and is compatible with various types of bottles and boxes. The packer maintains efficiency to adapt to the fast updating frequency when packaging, shortening the marketing time of your product.Â
Semi automatic case packers for the pharmaceutical industry record the batch and expiration date of products, meeting the audit requirements. Visual inspections of operators and automatic detection together ensure compliance requirements of medicine.
Semi automatic property allows operators to pack goods of various types. The cooperation of machines and humans reduces the error rate. As a supplier serving top 3PL providers, we help you deal with the peak order volume during the e-commerce promotion season. Â
- Specification Parameter
| Boxing Speed | 15 – 25 boxes per minute |
| Product Types | Bottles, cans, boxes, bags |
| Minimum Box Size (Length x Width x Height) | 200 x 150 x 100 millimeters |
| Maximum Box Size (Length x Width x Height) | 500 x 400 x 400 millimeters |
| Switching Time | 5-10 minutes |
| Power | 110V/220V/380V, 50/60Hz |
| Sealing Type | Adhesive tape / Hot melt adhesive |
| Floor Area (Length x Width x Height) | 2200 x 1200 x 1500 millimeters |
| Common Applications | Food, medicine, daily necessities, logistics, etc. |
Our semi automatic case packer can be integrated with mainstream servo motors to ensure precise and smooth packaging. It can also be integrated with automatic coding and ERP data connection. These advanced modules make the packaging simpler and easier to operate.Â
For fragile and irregular-shaped products, our semi automatic case packer uses gentle grasping or grasping by humans to handle glass bottles and irregular packaging bags more precisely, which prevents collision during grasping and reduces the breakage rate.
Our semi automatic case packer has low requirements for technical needs. It is equipped with a HMI touch screen. Operators only need simple training to master the start-up, specification switching, and fault detection. This results in low training costs and maintains high efficiency of the production line in a high staff turnover rate.
Our semi automatic case packers can handle boxes with different materials and thicknesses. We exchange gripping devices according to material properties and adjust the pressure of the push rod to achieve stable packaging. For example, we set a gentle thrust to handle thin boxes and use support structures to deal with corrugated boxes. This flexible packaging method prevents scratches on the product surface.
You can choose a remote communication module according to your needs, which enables you to monitor packaging efficiency remotely. If your packer goes wrong, our engineers will remotely diagnose faults and update the system. This reduces the maintenance time of the machine, thereby keeping a high production efficiency.
Working Principle of Semi Automatic Case Packer
Preparation of Boxes
The operator removes the cardboard and manually opens it to form the shape. The device at the bottom of the machine locks the box and folds down the bottom flap. During this process, once operators find out the defect in the box, it will be removed to avoid quality problems of product packaging.
Human box opening replaces the precise box opening structure of automatic machines, which saves floor space and reduces the maintenance cost of the entire machine.
Product Transportation
The production line transports bottled, bagged, or boxed products into the aggregate buffer area. The sensors in this area count products, and the arrangement structure collects products, ensuring they are neat and complete without any omissions. The product transportation process avoids accumulation and compression while waiting to be packed, protecting the appearance and quality of products.
Production Transfer
When products are neatly arranged in the storage area, the operator presses the start button, causing the machine’s feeding device and pneumatic balancing gripper to smoothly and precisely push products into the box. During this process, the operator can operate according to the properties of the products and the arrangement to prevent fragile products from being damaged during transfer.
Sealing
After the product is successfully transferred to the box, the semi automatic case packer uses positioning fixtures to transport the box to the sealing unit. The mechanical arm folds the top flap and seals the box with tape or hot melt adhesive according to your needs. After sealing, the machine applies pressure to the box to ensure the folded part is tight and square.
The Ergonomic Design of The Semi Automatic Case Packer
Since some steps of semi automatic case packers are finished by humans, the convenience of human operation directly affects the work efficiency. Good ergonomic designs increase operation efficiency.
Automatic Positioning System
Our semi automatic case packers lock boxes in the best filling position through intelligent sensing. This reduces repeat movements of arms and the physical burden brought by the traditional manual packaging, enhancing the comfort of the operators. The smooth filling actions also enhance the safety of box packing and production efficiency.
Optional Operation Station
We offer operation stations for 1-4 people and can increase or decrease workstations according to orders, enhancing the flexibility of the production line. Products of various sizes, shapes, weights and materials can be quickly packed into boxes. Even if your order has diverse requirements, we can adjust the operation stations to ensure that the operators work at the most suitable positions, guaranteeing efficient operation.
Low-noise Processing
We use a high-performance pneumatic muffler and silent conveyor belt to control the noise under 75dB. This avoids the decline in attention caused by long-term noise and is helpful to maintain work efficiency.
Customization Solutions for Semi Automatic Case Packer
Small Factory Area – Compact Semi-automatic Case Packer
If you have a limited production space or want to put the packer into the production line, we recommend compact semi automatic case packers with small floor space. They can be easily integrated into the existing production line and adjust position according to the production situation, avoiding additional construction costs of factory renovation.
Large Order Volume – High-speed Semi Automatic Case Packer
If you pursue large-scale production, we recommend high-speed semi automatic case packers. They have a boxing speed of 20-25 boxes per minute and are equipped with servo drive systems, which satisfy high production demand in holiday sale promotion and large-scale orders.
Sanitary Grade Requirements – Semi Automatic Case Packer Made of Stainless Steel
The food and pharmaceuticals industry has high requirements for sanitary grade. We offer a 304/316 stainless steel semi automatic case packer, which can resist frequent disinfection. Its smooth surface is easy to clean without hygiene dead corners, meeting the compliance requirements of the FDA and GMP.
Product Scratches – Semi Automatic Case Packer with Flexible Pusher Device
Some packaging boxes of high-end brands and precise electronic products are sensitive to surface scratches. We use flexible push devices and flexible materials to cover parts that directly contact products, such as food-grade silicone or anti-static polyurethane.
The servo drive system precisely controls the force, ensuring the products have no scratches or wear when entering the box. This reduces the detection rate and protects the image of your high-end brand. Â
