Why Choose Neocarton ’s Semi Automatic Cartoning Machine?
- Manufactured in accordance with international standards: CE, ISO 9001, ISO 45001, ISO 14001, cGMP, RoHS, etc.
- We offer a wide range of replacement parts, including FDA/USDA certified food grade replacement parts.
- Fully compatible replacement parts for discontinued models are supported.
- Your machine can be equipped with safety door features, automatic shutdown to ensure safe operation.
Professional Semi Automatic Cartoning Machine Supplier in China
Neocarton is a specialized manufacturer based in China. Each of our semi automatic cartoner is constructed from clean, corrosion-resistant materials (stainless steel) and can be equipped with sterilization properties to meet the needs of the food and pharmaceutical industries.
As a machine that offers adjustable automation levels and flexible installation options, the semi automatic cartoning machine can easily be easily installed into your small- to medium-scale production lines. Compared to manual cartoning, it effectively simplifies the production processes, enabling faster cartoning operations while ensuring consistent quality in the formation of every carton.
Our Products
This machine is suitable for products that need to be placed vertically, such as bottled liquid cosmetics, beverages, and other similar products.
When using this cartoning machine, you need to push the product into the carton from the side，which makes it suitable for products with regular shapes.
Features of Semi Automatic Cartoning Machine
Semi automatic cartoning machines have a smaller footprint because they normally do not include an automatic feeding system.
The structure of semi automatic cartoning machines is simple, making them easy to clean and maintain.
Operators simply need to turn on the machine and place the products into the cartons. There is no complex technical training required.
Operators can adjust the carton conveyor speed through the PLC/HMI system to perfectly match your factory’s production rhythm.
Flexible Use
Semi automatic cartoning machines are ideal for factories that need to handle a wide variety of products. These applications always involve moderate output volumes but a wide range of products. You can adjust the position of the guide rails, positioning devices, and suction cups after processing each product type to assemble packaging for different items. Thanks to this flexibility, semi automatic cartoning machines are also capable of handling products with irregular shapes.
Supports Comprehensive Customization
Neocarton offers a variety of customization options to meet your specific application needs. Customizable aspects include the range of compatible box sizes, manual product feeding systems, adjustable speed settings, safety features, and more. Based on the actual floor space of your facility, we can also optimize the semi automatic carton machine’s dimensions to ensure it fits seamlessly into your production line.
Meet Hygiene Requirements
Our equipment is manufactured by using corrosion resistant, high hygiene materials such as stainless steel. It is also designed for easy cleaning and maintenance. Depending on your specific application, we also offer sterilization capabilities to ensure your processing meets hygiene standards. We can also provide FDA/USDA certification if needed.
Applications of Neocarton’s Semi Automatic Cartoning Machine
Semi auto cartoning machines can package a variety of pharmaceutical products, including tablets and capsules, making them ideal for small to medium scale production. You need to notice that they need to use sterilizable and corrosion resistant material in this area, meeting the strict safety and hygiene requirements of this industry.
In the food industry, our semi automatic cartoning machines can package a wide range of products, including cookies, chocolate, and candy. They support the folding and sealing of cartons in various sizes, offering great flexibility and making them an ideal choice for small and medium sized food manufacturers.
Additionally, our semi automatic cartoning machines are suitable for packaging cosmetics such as lotions, lipstick, and serums. During the folding process, the machine does not damage the quality or patterns of the boxes, meeting your product ’s requirements for neat and aesthetically pleasing packaging.
In toy manufacturing, semi automatic cartoning machines are mainly used for packaging small toys, models, building blocks, and various accessories. These products often have irregular shapes, making it difficult for automated cartoning machines to accommodate their packaging needs. They typically require previously assembled blister packs and need to be manually placed into the boxes by an operator.
Semi automatic cartoning machines can also be used for packaging small electronic products. Products suitable for semi automatic cartoning include headphones, data cables, and other products or accessories. This ensures consistent packaging standards for multiple items.
Generally speaking, semi automatic cartoning machines are suitable for the following situations:
- Small-scale production lines.
- Cartoning of irregularly shaped products.
- Small and medium-sized factories with a wide variety of products.
- Situations where one cardboard box only corresponds to a single set or a single product.
Yes, when it comes to compatibility between products and cartons, semi automatic cartoning machines offer greater flexibility. You can adapt them to different carton sizes by adjusting the dies, guide rails, and positioning devices.
However, you need to note that the positions of these components require manual adjustment and correction, ensuring the accuracy of carton assembly and the smooth operation of the process.
Maintaining a semi automatic cartoning machine is not difficult. Neocarton’ s semi automatic cartoning machines are made of corrosion resistant materials, so you don’t need to worry about rust or similar issues. Your main focus should be on preventing dust and dirt from accumulating on the machine’s guide rails, conveyor systems, and moving parts. You should be sure to inspect and clean these areas regularly.
As for components such as suction cups and springs, it is best to regularly check their performance and replace them promptly to maintain the machine’s long term, smooth operation.
In general, when used and maintained properly, a semi automatic cartoning machine can have a service life of up to 5 years or even more than 10 years.
No. Not all semi automatic cartoning machines can be upgraded to fully automatic models. If you have such requirements, it is best to consult a manufacturer capable of producing fully automatic machines to meet your customization needs.
This customization may involve designing a more intelligent control system, reserving interfaces for connecting to an automatic feeding system, and providing space for sensors and other components to support a future upgrade to a fully automatic system.
What Is a Semi Automatic Cartoning Machine?
Unlike fully automatic cartoning machines which require almost no manual intervention, semi automatic cartoning machines require operators to manually load products.
A semi automatic cartoning machine mainly consists of a control system, a box-picking system, a conveyor system, a cartoning system, and a sealing system. Therefore, its functions include folding, forming, and sealing the cartons.
Today, semi automatic machines are very popular with many manufacturing industries because of their high speed, efficiency, and cost-effectiveness.
How to Use a Semi Automatic Cartoning Machine?
- First, you need to turn on the machine and set the appropriate carton pickup speed and conveyor speed for your semi automatic cartoning machine. And the machine’s speed should be adjusted based on the production line’s rhythm.
- At the start of operation, the semi automatic cartoning machine will first draw cardboard from your blank stock. It then proceeds through various stations to fold, secure, and form different parts of the box. For example, the sides of the box are lifted by two raised tabs, creating right angles inside the box to form a cavity capable of holding your product.
- Then the formed carton will be conveyed to competed the following steps like lid closure, sealing, or label application. You should note that the precision of lid closure is primarily determined by the accuracy of the machine’s PLC system parameters. You can choose to place products inside the carton during the forming process or manually load each product after the carton is fully formed.
This production method involves manual intervention, so that it offers greater control compared to fully automated processes. Meanwhile, automated sealing reduces errors that may arise from manual operations, also decreasing the workload and labor costs for operators.
Semi Automatic Cartoning Machine Vs Automatic Cartoning Machine
| Properties | Sem Automatic Cartoning Machine | Automatic Cartoning Machine |
| Automation Level | It requires manual loading or assistance with box packing | Higher |
| Production Speed | 20-60 boxes per minute | 45-320 boxes per minute |
| Cost | Lower，but long term labor costs are high | Higher |
| Installation Flexibility | Compact size, flexible placement | Larger size, requires more space |
| Maintenance Hardness | Simple structure, easy to maintain | Complex structure, difficult to maintain, requires operation by trained technicians |
| Service Life | Its service life depends on maintenance and proper manual operation | Longer service life |
| Applications | Small to medium scale industry | Large production line |
After an overall comparison, semi automatic cartoning machines are best suited for factories that are not particularly large and have not fully transitioned to automation. A single semi automatic machine is sufficient to increase your factory’s production efficiency, and it is also more friendly to your budget.
Normal Problems And the Solutions of Semi Automatic Cartoning Machine
When using a semi automatic cartoning machine, you may meet some operational issues. Below are common problems and their solutions.
Boxes Cannot Be Suctioned Down
If you find that cardboard boxes are not being suctioned down smoothly by the cartoning machine, this is most likely due to improper stacking of the boxes or insufficient suction power.
The solution is very simple, you need to check whether the boxes are arranged neatly and adjust their position if necessary. If the problem lies in the insufficient suction, you should inspect the machine’s air lines for leaks and increase the air pressure used to absorb the boxes.
Cartons Fail To Form Properly
If the cartons fail to form properly on your machine, this is likely due to the cardboard being too hard or too soft, or the cartons being positioned incorrectly.
You can solve this by checking the cardboard’s hardness and the depth of the crease. Generally, a crease depth of around 4 mm is suitable for forming. If necessary, you may need to replace the cardboard material or adjust its thickness.
Another possible cause is insufficient suction from the suction cups. You can adjust the position of the suction cups or replace them directly, and check whether the vacuum system is stable.
How To Choose a Proper Semi Automatic Cartoning Machine?
Check the Machine’s Quality
When selecting the right semi automatic cartoning machine, you should first pay attention to the machine’s material and structure. This includes inspecting the materials used in the machine’s construction firstly.
Generally, we recommend choosing a semi automatic cartoning machine made of stainless steel (304/316L) or other rust-resistant material, as it is suitable for multiple industries and meets hygiene standards in the pharmaceutical and food sectors.
Confirm Customization Options
You should also verify the range of carton sizes the machine can handle. To ensure the semi automatic cartoning machine can be perfectly compatible with your factory’s production line, it is best to partner with a manufacturer that offers customization services.
For example, by providing the customer service team with comprehensive product specifications and specific packaging requirements, you can receive professional recommendations for machine selection and customize a machine that meets the packaging needs of various products.
Check If It is Easy To Operate
Generally, semi automatic cartoning machines equipped with a PLC system are easier to operate, which can also improve production efficiency within the factory to a certain extent. You need to verify the response speed of the PLC/HMI system to ensure a smooth operation after purchasing.
