Neocarton-Your Reliable High Speed Cartoning Machine Manufacturer in China
Neocarton high speed cartoning machine completes paper feeding, cartoning, folding and sealing, and product discharge at high speed. The entire machine uses a mechanical transmission system to maintain high stability and precision. The digital modular design achieves toolless switching within 15 minutes.Â
Compared to medium and low-speed cartoning machines, it provides higher production capacity, meeting strict production plans and helping you expand production scale. Automatic method replaces inefficient manual operations, increasing overall operational efficiency.
The machine is used for the rapid packaging of liquid, powder and granular products in pharmaceuticals, food and daily chemicals industries. To deal with various packaging, our high speed cartoning machines can be equipped with factory software integration and customized carton shape devices.
Our Products
Horizontal feeding has a shorter path and a higher speed limit than vertical machines; it achieves extremely low per-unit cost, suitable for companies with a single variety and large orders.
For fragile and irregular-shaped products, vertical design avoids scratches when pushed horizontally, making it suitable for brands that need to change product specifications and for sample testing.
Features of High Speed Cartoning Machine
The planetary gears and high-vacuum suction cups achieve precise grasp and stable unboxing. It ensures consistent reliability on high-speed production lines.
The pusher arm moves synchronously with the conveyor line, avoiding collisions and damage to products during high-speed operation, improving the passability rate of high-value products at the factory.
The large storage design can load 2,000 to 3,000 cardboards into the hopper each time without frequent manual feeding, increasing the efficiency of operators in managing the production line.
When the machine overloads, the safety clutch disengages automatically within milliseconds, preventing core high-value components from being damaged, extending the machine’s service life.
Continuous and Stable Cartoning
The continuous and stable cartoning effectively increases production efficiency and minimizes mechanical friction. We ensure all machines meet international quality standards, extending machine service life and reducing downtime. Â
Neocarton continuous motion cartoner prevents the product from high-speed impacts and ensures a high yield rate throughout large-scale, high-intensity continuous production, helping you handle large-scale orders.
Intelligent Protection Device
Comprehensive safety protection protects the personal safety of operators and avoids work injury compensation claims. The high speed cartoning machine uses high-quality 304 stainless steel and aluminum alloy tempered glass security doors, with a CE-certified internal door magnetic switch.Â
If the protective door is opened during production, the machine will automatically stop running within milliseconds. You don’t need to spend a lot of time halting production for rectification, thereby improving production efficiency.
Applications of High Speed Cartoning Machine
The food packaging environment is complex, such as freezing, dust, and high oil. Food packaging cartoning machines use anti-freezing and moisture-proof designs and sealed material transportation to package foods without cross-contamination, helping you pass strict food hygiene audits.
Medicine packaging has strict compliance standards. Pharmaceutical cartoning machines are designed according to GMP regulations and all components contacting medicines are made of stainless steel and non-toxic materials, avoiding mixing drug compliance risk. It is used for packaging injections, oral liquids, disinfectants, etc.
Cosmetics have strict requirements for appearance. Through flexible grasping or smooth pushing, Neocarton cosmetic cartoning machines effectively prevent scratches during high-speed packaging, protecting the high-end brand image. It is used for face masks, lotions, eyebrow pencils, lipsticks, etc.
Electronic components have many varieties and quick specification updates. Due to follow-up material supply and the rapid changeover, the machine can handle different electronic components for 3C manufacturing enterprises or e-commerce packaging lines without frequent downtime.
- Specifications
| Performance | Packing Speed | 100 – 300 Cartons/min |
| Noise Level | ≤ 75 dB | |
| Carton Range | Carton Size Range | L:105-250mm, W: 50-230mm, H: 30-120mm |
| Carton Quality | 250 – 400 g/m² | |
| Leaflet Range | Unfolded Dimension  | Max: 250 × 190 mm
Min: 100 × 100 mm |
| Fold Range | 1 to 4 folds | |
| Leaflet Quality | 60 – 70 g/m²  | |
| Utilities | Power Supply  | 380V 50Hz  |
| Total Power  | 5.5 kW | |
| Working Pressure | 0.6 – 0.8 MPa |
During high speed movement, leaflets are easily disturbed by the airflow and shift, and fail to accurately align with the opening of the carton. Our manufacturing team designs a rotating three-jaw book suction mechanism, and suction claws move in a continuous circular motion, reducing the airflow disturbance by more than 70%. This ensures precise grasping and transmission even under high vacuum conditions.
Neocarton high speed cartoning machines have low requirements for operators. Common employees can operate after simple training. The machine is equipped with an intelligent diagnostic system. When there is an error, the operator can identify faults through the HMI touch screen and eliminate them without senior engineers. The timely elimination ensures normal operation and high production efficiency.
Yes. The machine uses a modular design and can quickly switch according to instructions without any tools. A skilled operator completes the switch of all specifications within 10 to 20 minutes, significantly reducing downtime and making it highly suitable for production with multiple varieties and small batches.
It handles various carton types, including tuck-in, hot-melt glue sealing, and bottom-insert. To ensure smooth opening at high speeds, we recommend the carton weight to be between 250-400g/m², and the pre-breaking marks should be clear and uniform.Â
If your carton material is special, our engineers will conduct physical performance tests on your cartons to customize the most suitable opening mechanism for you.
The maintenance is very simple. Neocarton uses an automatic lubrication system at the critical parts of the machine, which oils regularly and reduces manual maintenance workload. For technical difficulties, we offer remote diagnosis services. Engineers can optimize the program and detect faults through the network to ensure quick restoration of production.
Not high. Our high speed cartoning machines are driven by low-energy servo motors, with power consumption 15%-20% lower than traditional machines. We use low-air-consumption cylinders, which reduces reliance on the centralized gas supply system of the factory.Â
When there is no material input for a long time, the machine automatically enters a low-power standby mode, helping you reduce operating costs and conform to the environmental protection trend of modern equipment.
How to Choose A Suitable High Speed Cartoning Machine?Â
Machine Design and SizesÂ
The sturdy and durable design and structure adapt well to the high-load workshop environment, extending machine service life. We recommend high speed cartoning machines that use high-quality 304 stainless steel and high-quality components, which can better resist external forces and vibrations.
For factories with limited space, choose a packing machine with a smaller floor area. Our machine uses a compact and integrated design. We customize conveyor belt direction and discharge port angle to help you achieve the highest capacity density within the existing space.
Machine Integration CapabilityÂ
Good integration capability enables the machine to be integrated with upstream and downstream machines and operates synchronistically.Â
The high speed cartoning machine should be able to communicate with upstream and downstream devices. When selecting, it is necessary to confirm whether the machine is equipped with standardized conveying interfaces and a synchronous control system and supports mainstream industrial communication protocols.Â
As a supplier, we customize automatic integration solutions for you to improve the overall efficiency of the entire line.
CustomizationÂ
Product size, packaging requirements, and carton shapes are easy to change in the future. A high speed cartoning machine that complies with multiple specifications helps you adapt to the rapidly changing market.
We modify the machine design based on your non-standard cartons and special products. The machine can match your current production capacity and meet the future expansion requirements of product specifications. After market changes, you don’t need to spend extra money on purchasing new equipment.
Technical Support
After installation, the supplier should also provide technical support to ensure the rapid commissioning and smooth operation of the production line. During SAT in your factory, our engineers will provide 2-3 days training, including daily operation, rapid production changeover, parameter adjustment, and daily maintenance.Â
We offer 24-hour remote technical and spare parts support to ensure the stable operation of your production line throughout its entire lifecycle.
