As part of a strategic investment to realize higher ROI, many businesses are incorporating automatic cartoning machines into their production lines.
This shift is driven by a simple reality – modern cartoners save both time and money.
By transitioning from manual processes to robotic or fully automatic cartoning systems, your business can withstand the dynamic market shocks and scale with ease.
Let’s look at exactly how your business can benefit from modern cartoners.
How Modern Cartoners Save Time
Time is a critical resource in any production system that you cannot buy back. Therefore, you must invest in a machine that will help you optimize time to remain competitive in the market.
The modern cartoners are engineered to save time in many ways:
· High-speed Operation
On average, the fully automated cartoners guarantee high packaging speeds. For instance:
- Ultra-high speed cartoners can achieve over 600 cartons per minute
- Horizontal cartoners can attain a packaging speed of 150 to 400 cartons per minute
- Vertical cartoning machines have a capacity of 60 to 200 cartons per minute
Through automation, these machines can erect, insert products, and seal them all in one process, thereby saving time. Furthermore, integrating servo-driven systems and continuous motion technology prevents in-between pauses, enabling high-speed flow of production.
Additionally, through proper synchronization, the machines automatically adjust speed to correspond to downstream and upstream equipment, thus curbing bottlenecks within the line of production.
Through this, your business can meet the high demand for packaging without having to pay workers more money for extra shift hours.
· Automation to Reduce Human Intervention
Automation in modern cartoning is a time-saving factor as it reduces manual bottlenecks and minimizes downtime.
Through continuous high-speed operations, the reduction of the manual inspection period, elimination of manual handling in process flow, and an increase in precision significantly save time. You don’t have to spend more time verifying the quality of the packaging.
· Ready to Integrate with Other Packaging Systems
Modern cartoners integrate seamlessly with the existing production lines. Whether you are looking for a soap packaging machine or medicine cartoners, the integration is easy.
This has been possible through incorporating efficient control systems like PLC, while also providing a plug-and-play ecosystem.
Integrating cartoners with other machines in the production line allows uninterrupted packaging in a single setup. Again, there is also a unified control system allowing your workers to monitor and control the cartoning process.
The automatic conveyors and robotic pick and place facilitate speedy loading without manual interaction.
· Quick Changeover Time
The modern cartoners achieve quick changeover time through the integration of various methods and technologies, which saves time.
Unlike manual cartoners, with modern systems, there are fewer tool adjustments and digital presets that allow you to change from one product size to another. These technologies reduce the changeover time.
Incorporating the digital position indicators and single-minute exchange die methodology has also improved the changeover time.
How Cartoners Save Money
Although the initial investment is quite high, automatic cartoning machines save on operational costs. Once you invest in these machines, they will eventually pay for themselves within 3 years.
When you invest in modern cartoning machines, you will save money in many ways:
· Low Labor Costs
Modern automatic cartoners save money through substituting manual workers with machines, thus reducing labor expenses on staff. You will not employ workers to fold boxes or feed products – all these are handled by the machine.
Additionally, your staff will not have to work extra hours since the entire cartoning process will be faster.
· Energy Efficiency
Cartoning machines use electricity. However, these packaging machines employ advanced technologies like servo-motor as opposed to the old pneumatic systems. As a result, this reduces energy consumption and utility bills.
By implementing smart automation, it controls processes, and the machine can also shut down when not in use, thereby saving energy.
· Reduced Material Wastage
Cartoners achieve cost efficiency through the adoption of right-sizing technology, ensuring compatibility of carton size to product dimensions, hence eliminating waste.
These machines are highly accurate, which reduces the possibility of crushed boxes and wasted adhesives. They achieve this through smart sensors, which coordinate the cartoner operations, resulting in fewer rejected products.
· Footprint Efficiency
Special designs like vertical cartoners are popular for their small footprint. These machines can fit very small spaces in your production line but still guarantee fast and reliable packaging.
Additionally, their unique design is popular for gravity-fed efficiency, which also reduces the need for extensive space. You can easily integrate these machines into your production line.
Machines Designed for Durability
Modern cartoning machines are made from highly durable stainless steel materials. Additionally, they are precisely engineered with few wearing parts.
Therefore, you will not spend more money looking for replacement parts; besides, they also lower the maintenance costs.
Through the PLC-based auto diagnostic systems, you can troubleshoot and fix errors without paying more for technicians to solve the problem.
In short, from machine design and the operating conditions, you can save resources by investing in modern cartoners. These machines are optimized to guarantee higher return on investment (ROI) and reliability.
FAQ
How much can you save by switching from a manual cartoning machine to fully automated cartoners?
Many companies have recorded between 30% to 55% on their operational costs by switching to fully automatic cartoning machines. In most cases, you will realize cost savings on the high production output and savings on the labor costs.
What is the return on investment (ROI) for modern cartoning machines?
On average, it can take between 1 and 3 years, depending on your production capacity. This will be with regard to the savings on labor, production volume, and reduction in wastage.
Can one cartoner handle different product sizes?
Yes, a single machine can handle different sizes of cartons.
What is the highest production speed for a fully automatic cartoning machine?
A fully automatic cartoner can handle over 500 cartons per minute.
How do you choose a cartoning machine for your business?
Before you choose a cartoning machine, you must consider your production volume, the type of product, evaluate scalability, and consider technology. Additionally, you must buy the machine from a reputable manufacturer.
Partner with Neocarton
Neocarton is a leading cartoning machine manufacturer in China. Whether you are looking for semi-automatic or fully automatic cartoners, Neocarton will customize the machine to match your unique packaging needs – download our product catalog now.
